Don Johnson's Website
My Personal 'Stuff'
'
 
My second
crank organ
- 'Topsy'
 
Click on this picture to hear me
playing my earlier 'Busker' organ
(double-click to stop)
 
 
 
 
The design for this organ - and the smaller Busker organ I built previously,
came from John Smith
You can find out more about this man's wonderful work here
(It's a whole new world!)
 
 
Below are some pictures of  the construction
 
 
Basic frame, with bellows and
drive wheel from an old mangle
 
 
 
Accompaniment windchest valves
 
 
 
Base Pipe Jig
 
 
 
 
Base Pipe Jig - loaded ready for
glueing one side
 
 
 
Underside view of lower 4 bass
pipes in position
 
 
 
Top view of lower 4 bass pipes
 
 
 
 
Higher 4 bass pipes in position on
unfinished main windchest, and
accompaniment pipes on their own
windchest attached to central
divider
 
 
Lowest of the counter-melody
pipes being checked for position
 
 
 
Counter melody pipes nearly
completed and being tried for size
 
 
Work starting on fitting and wiring
the pallet valves in  the completed
main windchest
 
 
 
All valves fitted and wired   (Are
there always one or two that
involve repeated lid removal and
replacement to get them to seal
properly?)
 
 
Beginning to look like the real
thing! Cutting bits off the open
pipes to tune them is going to
make me feel I'm committing an
irrevocable act!
 
 
2 sets of 22 Melody Pipes
Oh! What fun making all these!
 
 
 
Melody pipes (not quite finished) in
position
 
 
 
Rear Melody pipes clamped, and
front row "Velcro'd
So much tidier !
 
 
Interface and Palm Vx player
linked up - and it plays!!
 
 
Interface finished - using an 18V
battery stolen from a cheap
strimmer for power
(Later changed to standard 12V
battery)
 
 
 
Interface tidied
(Initially tried a 12V battery but it
wouldn't operate accompaniment
valves reliably.  Later, when a 12V
battery was used, a voltage
booster was added to give about
16V)
 
 
 
Click on the picture to see a video
of me playing China Boogie by
Peter Griffiths
 
 
 
My case is plain and simple - but
to varnish or paint ?
 
 
No more exciting at the back!
 
 
Well, Varnish won, plus a little
decoration on the front.
Topsy, stage 1, is now finished,
and sounds wonderful! 
 
John Smith deserves a
Knighthood!
What was that about a
Glockenspiel, drum and triangle -
or turning off Celeste ?
Hmm - they will obviously come a
little later, in Stage 2!
 
 
 
As shown in the adjacent picture, the back view has changed.  John S
warned of problems with 18V running, and recommended sticking with
12V if possible.  So I removed the springs on the valves for the
accompaniment windchest, hoping that gravity and pressure would give
OK sealing - they do! -  and the valves now work OK on 12V.  This means
I can use the larger capacity  7Ah Powercube, which should give longer
playing time per charge
(Later changed to standard 12V battery and voltage booster).  
 
Whilst modifying the windchest, I included a perspex cover.  This was
partly so I could how the valves performed under pressure, but also so
that an audience can see the valves operating - assisted by a couple of
blue LEDs
 
Page Top
 
 
A Trolley to transport Topsy.
Hopefully stable enough - if I'm
careful!
(Redesigned . . . see later pics)
 
 
 
Click on the adjacent picture to see a video of part of 'Duelling Banjos'
transposed for Topsy
The blue-lit section shows some of the valves of the Accompaniment
windchest operating behind their perspex window
All the pipes have been reasonable well tuned now, and the two sets of
melody pipes tuned 'celeste'.
I think it sounds great - and better in real life than through the video
system on my little camera.
 
 
 
I nearly forgot the opening top lid,
but it has now been added, plus
some green interior illumination
 
 
 
A public performance
- at a Rotary Charity BBQ
 
 
 
Click on the picture to see a short
video
 
 
In the adjacent frame is the front of
the - unfinished - display, which
adds coloured lights to the organ
sounds.
The video does not do it justice, as
the camera cannot accept as wide
a brightness range as the human
eye, so some of the lighter colours
appear as white
The odd effect in the centre of the
top row is due to reflection from a
fluorescent light
 
 
 
The completed Colour Organ
display on top of Topsy - which
now has  decorative tops added to
the Melody pipes (made from the
tops of old-fashioned clothes pegs)
 
 
Well, the original trolley was NOT
stable enough!  A redesign with
more - but smaller wheels - to
ensure that the support points
were OUTSIDE the organ was
neccessary. 
A stroke of luck with the handle - it
was the frame of a seat being
junked, and fitted perfectly.
The new wheels also enabled the
base to be enclosed, providing
some useful  storage space.
 
 
The rear cover has now been
replaced with a sheet of plastic - a
reflection at the top right shows it
IS there.   This should enable
spectators to see more of  'the
works'.
The additional connectors for the
colour organ cables have been
included, which made for a slight
re-arrangement of some of the
other components.
 
 
 
I finally got around to improving
the look of Topsy - the previous
attempt to decorate on a 'brown'
background was pretty poor
Looks a lot nicer now, with some
'canal art' decoration
Also some new handles - that don't
cut into my hands when lifting in
and out of my car!
 
 
 
With some percussion
 
 
. . . and smart new cover!
 
 
John Smith supplied me with a nice motor and a speed control board to
run Topsy automatically.
 
The adjacent picture shows the motor unit attached and playing.
(Click on it for a video)
 
I've not yet connected microswitches to the reservoir so as to fully utilise
the speed control board to relate motor speed to 'puff' needed.
 
But, as mentioned earlier I later added a voltage booster in the form of a
small DC/DC converter that raises the operating voltage to about 16V, and
makes the solenoids operate much 'snappier'.
 
 
Click here to see Video of Topsy
being used for
collecting with Inner Wheel - Avril
in the middle
 
 
 
If you would like to make your own Topsy, or any of the other hand-
cranked organs that John Smith has designed, visit his website for
details of the different organs, and the prices for his plans that
enable practically anyone to make one.
 
To give a glimpse of the internal construction of a Topsy, click
here for a video about the major components.
 
 
Page Top